Curved roll-rack frame construction

ABSTRACT

A frame construction for the curved roll-rack of a continuouscasting apparatus, and a method of assembling the rack. The frame is formed of lower, middle and upper sections assembled in aligned end-to-end relation. Each section is pivotally mounted at its exit end and supported on base members at its entry end. The side plates of the sections carry reference pins cooperable with specially designed gauges for accurately positioning roll clusters on the sections, the sections with respect to each other, the base members with respect to the sections, and a bending-roll unit at the entry end of the roll-rack.

United States Patent Anderton et al.

CURVED ROLL-RACK FRAME CONSTRUCTION Inventors: John J. Anderton, 21 Glenwood Dr.;

Max S. Dudzic, Sage Run Rd.; Wilmer C. Wrhen, Pinoak Cir., all of Oil City, Pa. 16301 Filed: Dec. 19, 1973 Appl. No.: 426,293

Related US. Application Data Continuation of Set. No. 265,379, June 22, 1972, abandoned.

US. Cl. 164/282 Int. Cl B22d 11/12 Field of Search 164/82, 273, 282, 283,

Knorr 164/282 Hofmann 164/282 Primary ExaminerJ. Spencer Overholser Assistant Examiner-John S. Brown Attorney, Agent, or FirmWalter P. Wood [57] ABSTRACT A frame construction for the curved roll-rack of a continuous-casting apparatus, and a method of assembling the rack. The frame is formed of lower, middle and upper sections assembled in aligned end-to-end relation. Each section is pivotally mounted at its exit end and supported on base members at its entry end. The side plates of the sections carry reference pins cooperable with specially designed gauges for accurately positioning roll clusters on the sections, the sections with respect to each other, the base members with respect to the sections, and a bending-roll unit at the entry end of the roll-rack.

11 Claims, 10 Drawing Figures a'eis PATENIEDUBT 1 51914 sum 2 or 3 snasrsor PAIENImum 1 51914 CURVED ROLL-RACK FRAME CONSTRUCTION This is a continuation, of application Ser. No. 265,379, filed June 22, 1972 and now abandoned.

This invention relates to an improved frame construction for use in the curved rolLrack of a continuous-casting apparatus and to an improved method of assembling a curved roll-rack.

In a conventional continuous-casting operation, a workpiece of indefinite length Le, a continuously formed casting) travels through a curved roll-rack, which guides the workpiece as its direction of travel changes from substantially vertical to horizontal. The workpiece enters the curved roll-rack from a bendingroll unit above, or directly from a mold if a curved mold is used, and goes into a straightener as it leaves. A curved roll-rack commonly includes a large number of clusters of top and bottom idler rolls which engage opposite faces of the workpiece at close intervals. These rolls define a path which has a radius of curvature usually of at least about 30 feet. Consequently a curved roll-rack is a massive mechanism, and it must be constructed with a high degree of precision in order not to damage the workpiece, which still has a liquid core at this stage and hence is delicate. The usual practice is to construct the frame of the curved roll-rack in sections and to assemble these sections in aligned end-to-end relation on a supporting structure at the site of the apparatus. Heretofore assembling the frame sections with the necessary precision has been a difficult operation, particularly since proper allowance must be made for thermal expansion which occurs when the cuved rollrack receives a hot workpiece.

An object of our invention is to provide a curved rollrack frame construction which itself is more readily assembled on a suporting structure than frames used heretofore and which facilitates assembling the entire curved roll-rack.

A further object is to provide an improved frame section for use in a curved roll-rack, which section is readily assembled in accurate relation with other similar sections and with its supporting means.

A further object is to provide a curved roll-rack frame constructed of base members and preferably identical lower, middle and upper sections which are readily assembled in an accurate relation on a supporting structure by use of simple specially designed gauges.

A further object is to provide an improved method of assembling a curved roll-rack, and particularly its frame, on a supporting structure.

In the drawings:

FIG. 1 is a side elevational view of a curved roll-rack in which a frame is constructed in accordance with our invention;

FIG. 2 is a side elevational view on a larger scale of the inside face of one of the side plates embodied in the frame shown in FIG. 1;

FIG. 3 is a fragmentary top plan view on line IIIIll of FIG. 2;

FIG. 4 is a side elevational view of the gauge we use in positioning the idler roll clusters on the frame sections;

FIG. 5 is a side elevational view showing the gauge of FIG. 4 in place on a frame section;

FIG. 6 is a vertical sectional view of the rack partially assembled;

FIG. 7 is a side elevational view of a gauge we use in positioning the base members at one end of each of the lower and middle frame sections;

FIG. 8 is a side elevational view of a gauge we use in checking alignment of the middle and upper frame sections with the section next below;

FIG. 9 is a side elevational view of the gauge we use in positioning the bending-roll unit after the curved roll-rack frame is assembled; and

FIG. 10 is a side elevational view of the gauge we use in checking the relative positioning of the upper frame section and the rolls of the bending-roll unit.

FIG. 1 shows a curved roll-rack which includes a frame constructed of lower, middle and upper sections 10, 12 and 13 assembled in aligned end-to-end relation, a first fabricated base member 14 located between the lower and middle sections 10 and 12, a second fabricated base member 15 located between the middle and upper sections 12 and 13, and a third fabricated base member 16 located at the top of the upper section 13. The curved roll-rack is supported on a rigid structure which includes in part vertical columns 17 and 18 and horizontal beams 19 and 20. The base members 14 and 15 are mounted on beams 19 and 20, respectively, and the base member 16 on column 17. The supporting structure also includes similar columns 17a and 18a and beams 19a and 20a at the opposite side of the rollrack on which we mount fabricated base members 140, 15a and 16a similar to 14, 15 and 16 but of opposite hand (FIG. 6). The frame sections and base members are positioned on the supporting structure by a procedure in accordance with our invention hereinafter described. A straightener 21 and a bending-roll unit 22 of any standard or desired construction are supported at the exit and entry ends, respectively, of the curved rollrack.

In accordance with our invention, the three frame sections l0, l2 and 13 are of similar construction and preferably all alike. Each section comprises an opposed pair of side plates 23 and 23a and a plurality of transverse members 24 bolted to the side plates to form a rigid structure. As best shown in FIGS. 2, 3 and 6, the inside faces of the side plates 23 and 23a have raised pads 25 where each transverse member 24 is joined. Each side plate has a concave edge along which we weld a series of machine pads 26. Each pad 26 has a respective near-radial hole 27. We attach roll supports 28 of inverted T-shape to pads 26 with bolts 29 which pass through holes 27 and carry nuts 30. Each support 28 spans two pads 26. The supports 28 carry clusters of bottom and top idler rolls 31 and 32 best shown in FIG. 5. We insert shims 33 between the supports 28 and the pads 26 to adjust the position of the idler rolls, as hereinafter explained. FIG. 1 shows driven rolls 34 supported between each opposed pair of base members, but the present invention is not concerned with the arrangement of driven rolls, and no further description is deemed necessary.

On the radii of the concave edge of each side plate on which the axes of each pair of top and bottom idler rolls 31 and 32 are situated, we drill holes in pads 26 and insert transverse reference pins 35. Preferably these pins project inwardly of the side plates 23 and 23a, although they can project outwardly or in both directions. We drill holes 36 in each side plate 23 and 23a near one end where each section is to be pivoted to a support (i.e., the straightener or base members). We

drill lower and upper holes 37 and 38 on radii near the center of the siide plates. As hereinafter explained, the lower holes 37 in the side plates of the lower and middle frame sections and 12 and the upper holes 38 of the upper section 13 are located to coincide with predetermined working points when the sections are properly positioned. Our purpose in including both holes in the side plates of all three sections is to standardize the construction of the sections. We locate all the holes in the side plates 23 and 23a and pads 26 precisely, preferably using a numerical control horizontal boring mill or equivalent. We also machine the upper faces of pads 26 to locate each face a precise predetermined distance from the respective reference pin 35. In assembling the sections we may use holes 37 and 38 as reference, but for greater precision we prefer to insert pins bearing crosshairs in the holes.

We may install the roll supports 28 and the clusters of idler rolls 31 and 32 on the frame sections l0, l2 and 13 either before we assemble the sections with one another or afterward, but we have found it easier to install the supports and rolls beforehand. In either instance we use a gauge 45, shown in detail in FIG. 4, for positioning the supports and rolls on the frame sections. Gauge 45 includes a C-shape body 46, an integral hub 47 on the lower end of the body, and a conventional dial indicator 48 mounted at the end of the upper arm of the body. Before installing the roll supports and rolls, we determine the precise constant spacing required between each reference pin 35 and the diametrically opposite face of the corresponding bottom idler roll 31 to afford an accurate path for the workpiece. We set the dial indicator to read zero when the spacing is accurate. We place hub 47 over the pin and contact the diametrically opposite face of the bottom idler roll with the plunger of the dial indicator 48, as shown in FIG. 5. We insert shims 33 as required to provide the correct spacing. All the clusters of bottom idler rolls are interchangeable with one another, and likewise all the clusters of top idler rolls. Once we have positioned the roll supports 28 accurately, we can remove or replace idler roll clusters without disturbing the setting of their supports 28. Some of the roll clusters must be absent to accommodate the gauges which we use in assembling the rack sections with one another, as hereinafter explained.

Horizontal and vertical tangent lines, along which the outside or convex face of the casting travels in straight lines after leaving the curved roll-rack and before entering it, are indicated at H and V respectively in FIG. 6. The vertical radius perpendicular to H is indicated at R. Before our invention comes into play, the columns and beams of the supporting structure have been erected, the straightener 21 is in place thereon, and the lines H, V and R are determined. We next determine a series of working points which will bear a predetermined relation to specific points of the curved roll-rack when the frame sections and base members are properly positioned. The first working point WP lies at the intersection of lines H and R. The second and third working points WP and WP lie on line H predetermined distances to the left of WP,. Line H and the three working points thereon are approximately even with the upper face of beam 19. The fourth working point WP, lies a predetermined distance to the right of line V and a predetermined distance above line H. The

fifth and sixth working points WP and WP lie on line V predetermined distances above line H.

In the ensuing description the term exit and entry refer to the travel of the workpiece through the curved roll-rack. Thus the exit end is toward the right as viewed in FIGS. 1 and 6. We start at the exit end in assembling the frame sections and base members. To simplify the description, we describe only the procedure we follow in assembling parts at the side of the roll-rack shown in FIG. 6. We of course follow a similar procedure in assembling the parts at theside shown in FIG. 1. To simplify FIG. 6, the roll supports 28 and roll clusters 31 and 32 have been omitted therefrom.

We install the base member 14a on beam 19a in a position which roughly corresponds with its final position. To do this, we place the transverse center line of the base member over WP Next we mount the exit end of the lower frame sectin 10 on the straightener 21 with a first pivot pin 39 which passes through hole 36 in the side plate 23a and a corresponding hole in the straightener frame. We pivotally adjust the lower section about pin 39 to place the lower hole 37 on the horizontal tangent line H, thereby accurately positioning this section. The point on the horizontal tangent on which hole 37 lies is WP We install a gauge 49, shown in detail in FIG. 7, on the lower section. (In FIG. 6 we show gauge 49 installed on the middle section 12, but its use on the lower section 10 is identical.) Gauge 49 includes a sloping arm 50 and a horizontal arm 51. Arm 50 has at least two holes 52, but preferably three, spaced to receive a corresponding number of the reference pins 35 at the entry end of the lower section. Arm 51 has a hole 53. We adjust the position of the base member 14a to align a hole therein with hole 53, and insert a second pivot pin 54 through the aligned holes. We place shims 55 under the base member to raise it to the proper height. The base member carries an adjustable wedge-shaped pad 56 on which the entry end of the side plate 23a rests. We place shims 57 under pad 56 to enable the pad to support the entry end of section 10 at the proper angle. We bolt the entry end of the side plate to the base member with bolts 58 which pass through enlarged openings in the side plates to permit the side plate to undergo thermal expansion and contraction.

We install the base member 15a on beam 20a in a position which roughly corresponds with its final position. To do this, we place a given transverse line on the base member over WP Next we mount the exit end of the middle frame section 12 on the base member 14, with its hole 36 receiving the second pivot pin 54. Gauge 49 of course has been removed. We pivotally adjust the middle section about pin 54 to align the lower hole 37 with WP We know the location of WP, only by calculation, but we can sight on the hole to place it at the location we have determined. This procedure should position the middle section 12 accurately with respect to the lower section 10, but we prefer to check the positioning with a stepped gauge 62 shown in detail in FIG. 8. Gauge 62 has a series of steps 63 along its lower edge to the right of its midpoint and another series 64 to the left. Steps 63 are spaced to fit over a corresponding number of the reference pins 35 on the lower frame section 10, while steps 64 are spaced to fit over a corresponding number of the reference pins 35 on the middle frame section 12. If the pins fit exactly in the steps, the middle section is positioned accurately. The roll supports 28 do not interfere with use of gauge 62, but

the roll clusters 31 and 32 must be absent from the portions of the frame sections spanned by the gauge. We again employ gauge 49 in the same manner as before to position the base member 150 accurately, and insert a third pivot pin 65 through hole 53 and a corresponding hole in the base member. Shims 66, a pad 67, shims 68 and bolts 69 bear the same relation to the base member a as the corresponding parts associated with the base member 14a.

We install the base member 16a at its proper elevation on column 17a, and we mount the exit end of the upper frame section 13 on the base member 15a with its hole 36 receiving the third pivot pin 65. We pivotally adjust the upper section about pin 65 to align its upper hole 38 with WP thereby accurately positioning this section. We may insert a pin in hole 38 to facilitate this adjustment. The entry end of the side plate 23a of the upper section bears directly against the base member 160. We place shims 71 under the base member 16a to hold the upper section in its proper position. We use the stepped gauge 62 again to check the position of the upper section with respect to the middle section 12. The roll clusters may be returned to the rack, or installed if this was not done beforehand.

The foregoing steps complete the assembly of the curved roll-rack. Next we install the bending-roll unit 22 and its supporting structure, whicl includes fabricated bases 72 and 72a resting on the tops of columns 17 and 17a, respectively. The upper faces of bases 72 and 72a carry fixed pads 73. We use a gauge 74, shown in detail in FIG. 9, to position base 72a. Gauge 74 includes a depending arm 75 and a block 76. Arm 76 has two holes 77 spaced to receive the two upper reference pins 35 of the upper section 13. The block 76 has vertical and horizontal edges 78 and 79 formed accurately at right angles to each other. We install gauge 74 on the upper section and position base 72a so that its right face abuts the vertical edge 78 of block 76, as shown in FIG. 6. We insert shims 80 between the base 72a an the column 17a to position the base at the proper height. Next we bolt the previously assembled bendingroll unit 22 in place on its support with the bottom of the unit at the same elevation as the horizontal edge 79 of block 76. Preferably, we check the alignment of the bending-roll unit and upper section 13 with a gauge 81 shown in detail in FIG. 10. Gauge 81 includes depending and upstanding arms 82 and 83. The depending arm has two holes 84 spaced to receive the two upper reference pins 35 of the upper section 13. If the parts are positioned accurately, the upstanding arm 83 abuts the inside face of the lowermost roll 85 of the bending-roll unit when th gauge is installed on the upper section.

We prefer that the reference pins 35 project inwardly of the side plates 23 and 23a in order that we may use them for positioning the idler roll clusters, as well as for positioning the frame sections, base members and bending-roll unit. After the curved roll-rack has been in use, it is desirable occasionally to recheck the position of the parts. If the pins 35 project outwardly or in both directions. the stepped gauge 62 can be installed without removing the idler roll clusters. Hence there is an advantage to using pins which project in both directions.

From the foregoing description it is seen that our invention affords a simple sectional frame construction for a curved roll-rack. The construction facilitates accurately positioning the various parts of the rack. The

invention also affords a method of expeditiously and accurately assembling the rack to the necessary degree of precision. In an actual installation of a roll-rack of 30-foot radius, specifications called for an accuracy of +0.018 inch, 0.000 inch, in the radius. With our invention we achieved an accuracy of +0.004 inch in this radius.

We claim:

1. A frame section for use in a curved roll-rack, said section comprising a pair of opposed side plates, transverse members joined to said plates to form a rigid structure, each of said plates having side faces and a concave edge, a plurality of pads fixed to said plates along the concave edges thereof, and reference pins carried by the respective pads and projecting therefrom in a direction transverse with respect to the planes of the side faces of said plates, said pads being adapted to support respective roll clusters with the roll axes located on the same radii of the concave edge as the respective pins, said pins serving as references for positioning the roll clusters on said pads.

2. A frame section as defined in claim 1 in which certain of said pins serve also as references for aligning said section with its supporting means and with adjacent frame sections when the rack is being assembled.

3. A section as defined in claim 2 in which said plates have holes near one end for receiving pivot pins to pivotally mount the section on a support.

4. A curved roll-rack which includes a plurality of sections constructed as defined in claim 2 assembled in aligned end-to-end relation, means supporting said sections, and roll clusters carried by said pads and defining a path for guiding a workpiece as its direction of travel changes from substantially vertical to horizontal, said reference pins being cooperable with gauges while the rack is being assembled to position said sections, said support means and said roll clusters.

5. In a curved roll-rack which comprises a plurality of frame sections assembled in aligned end-to-end relation, means supporting said sections, and roll clusters carried by said sections and defining a path for guiding a workpiece as its direction of travel changes from substantially vertical to horizontal;

each of said sections including a pair of opposed side plates and transverse members joined to said plates to form a rigid structure, each of said plates having a concave edge adjacent said clusters;

the improvement comprising:

a plurality of transverse reference pins projecting from said plates adjacent their concave edges and located on the radii of the concave edges on which the roll axes are located;

said pins being cooperable with gauges while the rack is being assembled to position said sections with respect to one another, to position said support means with respect to said sections, and to position said clusters with respect to said sections.

6. An improvement as defined in claim 5 comprising in addition machine pads fixed to said plates at their concave edges, said pins and said clusters being mounted on said pads.

7. An improvement as defined in claim 6 in which the mounting means for said clusters includes supports of inverted T-shape fixed to said pads, each of said supports spanning two pads, said clusters being inter- 9. An improvement as defined in claim 8 comprising in addition pivot pins adjacent the exit ends of each of said sections, the pivot pins of said lower section pivotally mounting the side plates of this section on an instrumentality at the exit end of the rack, the pivot pins of said middle section pivotally mounting the side plates of this section on said first named base members,

the pivot pins of said upper section pivotally mounting the side plates of this section on said second-named base members.

10. An improvement as defined in claim 9 in which the entry end of said lower section is supported on said first-named base members, the entry end of said middle section is supported on said second-named base members, and the entry end of said upper section is supported on said third-named base members.

11. An improvement as defined in claim 10 in which said first-and second-named base members include adjustable wedge-shaped pads on which the side plates of said lower and middle sections respectively rest at the entry ends of these sections. 

1. A frame section for use in a curved roll-rack, said section comprising a pair of opposed side plates, transverse members joined to said plates to form a rigid structure, each of said plates having side faces and a concave edge, a plurality of pads fixed to said plates along the concave edges thereof, and reference pins carried by the respective pads and projecting therefrom in a direction transverse with respect to the planes of the side faces of said plates, said pads being adapted to support respective roll clusters with the roll axes located on the same radii of the concave edge as the respective pins, said pins serving as rEferences for positioning the roll clusters on said pads.
 2. A frame section as defined in claim 1 in which certain of said pins serve also as references for aligning said section with its supporting means and with adjacent frame sections when the rack is being assembled.
 3. A section as defined in claim 2 in which said plates have holes near one end for receiving pivot pins to pivotally mount the section on a support.
 4. A curved roll-rack which includes a plurality of sections constructed as defined in claim 2 assembled in aligned end-to-end relation, means supporting said sections, and roll clusters carried by said pads and defining a path for guiding a workpiece as its direction of travel changes from substantially vertical to horizontal, said reference pins being cooperable with gauges while the rack is being assembled to position said sections, said support means and said roll clusters.
 5. In a curved roll-rack which comprises a plurality of frame sections assembled in aligned end-to-end relation, means supporting said sections, and roll clusters carried by said sections and defining a path for guiding a workpiece as its direction of travel changes from substantially vertical to horizontal; each of said sections including a pair of opposed side plates and transverse members joined to said plates to form a rigid structure, each of said plates having a concave edge adjacent said clusters; the improvement comprising: a plurality of transverse reference pins projecting from said plates adjacent their concave edges and located on the radii of the concave edges on which the roll axes are located; said pins being cooperable with gauges while the rack is being assembled to position said sections with respect to one another, to position said support means with respect to said sections, and to position said clusters with respect to said sections.
 6. An improvement as defined in claim 5 comprising in addition machine pads fixed to said plates at their concave edges, said pins and said clusters being mounted on said pads.
 7. An improvement as defined in claim 6 in which the mounting means for said clusters includes supports of inverted T-shape fixed to said pads, each of said supports spanning two pads, said clusters being interchangeable and removable from said inverted T-shaped supports without disturbing the latter.
 8. An improvement as defined in claim 5 in which there are lower, middle and upper sections of like construction, and said supporting means includes base members between said lower and middle sections, base members between said middle and upper sections, and base members at the upper end of said upper section.
 9. An improvement as defined in claim 8 comprising in addition pivot pins adjacent the exit ends of each of said sections, the pivot pins of said lower section pivotally mounting the side plates of this section on an instrumentality at the exit end of the rack, the pivot pins of said middle section pivotally mounting the side plates of this section on said first named base members, the pivot pins of said upper section pivotally mounting the side plates of this section on said second-named base members.
 10. An improvement as defined in claim 9 in which the entry end of said lower section is supported on said first-named base members, the entry end of said middle section is supported on said second-named base members, and the entry end of said upper section is supported on said third-named base members.
 11. An improvement as defined in claim 10 in which said first-and second-named base members include adjustable wedge-shaped pads on which the side plates of said lower and middle sections respectively rest at the entry ends of these sections. 